## Primary Reasons for Shortages in Recent Years
1. Explosive Demand Growth from High-Performance Applications
- AI servers and data centers: A single modern AI server (e.g., Nvidia GB200 or VR200 NVL72) can require 3,000–600,000+ MLCCs for power decoupling, voltage stabilization, and high-frequency performance near GPUs/accelerators. Rapid AI infrastructure buildout has outpaced forecasts, with demand for large-capacity, high-reliability parts surging.
- Automotive electronics and EVs: Electrification, ADAS, 800V architectures, onboard chargers, and zonal controllers dramatically increase MLCC content per vehicle (often 3× or more vs. traditional ICE vehicles). Automotive-grade (AEC-Q200) and high-temperature parts are especially constrained.
- 5G infrastructure and base stations: Continued rollout requires precision, high-frequency, and high-power MLCCs for RF and power management.
- Consumer electronics recovery: Smartphones, laptops, and wearables still drive volume, though more cyclically. New flagship models and features (e.g., advanced cameras, displays) continue to increase MLCC count per device.
Overall, demand has grown faster than manufacturers anticipated, particularly for premium segments where only a few suppliers (Murata, Samsung Electro-Mechanics, TDK) dominate high-end production.
2. Supply-Side Constraints and Capacity Limitations
- Concentrated manufacturing: The market is highly consolidated. Murata (~40% share), Samsung Electro-Mechanics (~18%), TDK (~12%), and a few others control most high-end output. High-capacitance or high-voltage lines require specialized processes, ultra-thin layers, and strict quality control, making rapid capacity expansion difficult and expensive.
- Production at near-full capacity: In 2025, key players reported 90–99% utilization for high-end lines, with customer inquiries sometimes reaching 2× available capacity. Low-end lines have more slack, creating the K-shaped dynamic.
- Long lead times for new capacity: Building or qualifying new MLCC lines (especially automotive/RF-grade) takes 1–3+ years due to complex ceramic processing, sintering, and reliability testing.
- Raw material challenges: Nickel (internal electrodes), palladium (for some high-reliability terminations), barium titanate, and other ceramics have faced price volatility, supply squeezes, and cost inflation (e.g., +15% production cost impact reported in some periods). Geopolitical tensions and mining disruptions exacerbate this.
3. Historical and Cyclical Factors Amplifying Recent Issues
- Pandemic aftereffects (2020–2022): Initial demand drop led to production cuts and layoffs. Sudden rebound (pent-up consumer demand + work-from-home electronics boom) caught suppliers off-guard, with logistics disruptions worsening lead times (up to 50 weeks in extreme cases). Stockpiling by OEMs further distorted signals.
- Inventory swings and allocation: OEMs and distributors over-order during perceived shortages, then destock, creating boom-bust cycles. Suppliers are cautious about over-expanding after past overcapacity crashes.
- Shift to higher-spec parts: Manufacturers prioritize profitable high-margin automotive/AI/5G lines over commoditized consumer parts, tightening supply in strategic segments even when overall capacity exists.
4. Geopolitical and External Risks
- Trade tensions, export restrictions, and regional dependencies (heavy concentration in Japan, South Korea, Taiwan, and China) add uncertainty to the global supply chain.
- Broader electronics shortages (e.g., certain memory or semiconductors) indirectly compete for factory resources or downstream demand.
## Current Status (as of early 2026)
- High-end MLCCs (AI servers, automotive 800V, industrial, 5G): Supply remains tight, with some price hikes (Murata and Samsung Electro-Mechanics considering or implementing increases), full-capacity lines, and risk of persistent shortages if AI investment continues strongly.- General-purpose/consumer MLCCs: More balanced or in oversupply, with stable-to-low pricing and shorter lead times (8–12 weeks).
- Forecasts suggest the structural pressure in premium segments could last into 2026–2027 unless significant new capacity comes online.
## Implications for Engineers and Designers
Shortages force longer lead times, higher costs (especially for qualified parts), and redesign pressure (e.g., using arrays, silicon capacitors, embedded passives, or polymer alternatives where feasible). Many companies now dual-source, qualify multiple dielectrics/case sizes early, and simulate PDN with derated values to build resilience.In essence, recent MLCC shortages stem from a classic supply-demand mismatch amplified by rapid technological shifts (AI, EV electrification, 5G) outrunning the industry’s ability to scale specialized production quickly, compounded by material volatility and cyclical inventory behavior. While not as uniform as the 2018 crisis, the high-end segment remains vulnerable in 2025–2026.
icDirectory Limited | https://www.icdirectory.com/a/blog/why-have-there-been-global-mlcc-shortages-in-recent-years.html






